When choosing a high resolution camera in an industrial application, decisions must be made about sensor size and type as well lens compatibility to maximize precision needed for the performance of these applications. And high resolution cameras is the number one spec — these start at about 12 MP or so and go all the way to something like a 45MPor higher. High resolution cameras with 20 MP or more are used in high-precision applications for inspection and identification of parts, such as circuit board inspection which requires a certain level of clarityA clear.Visual.ai For quality control the company conducted a study which concluded that detection accuracy was improved by nearly 30% over standard resolution cameras, with their 20 MP camera.
Another important consideration is frame rate — especially when dealing with high-speed industrial processes. For high-speed moving subjects, IP cameras able to record 30 FPS at minimum are recommended; a slow frame speed may cause motion blur or picture lag. A camera with 60 fps capability or greater will deliver good results for real-time sorting and robotic guidance. Research published in 2023 proved that systems with cameras of 60 FPS enhanced the processing speed by about 40% thereby allowing fast-paced manufacturing environments to function more efficiently.
The performance of the image quality is due to the type of sensor used, which can be CMOS or CCD. CCD cameras have been widely known to provide better image in low light condition but it is CMOS camera for its fast processing speed that has been more popular with high-speed imaging. In areas that have a lot of light, there may be unstablized illumination the global shutter provides better picture processing and quality by minimizing blur from motion. According to industry reports, the high-resolution sector is now dominated by CMOS sensors with over 70% of industrial cameras being equipped in this technology since it can be easily adapted and costs less than other technologies.
This is necessary to reduce or eliminate image distortion, especially when paired with high-resolution sensors. When the resolution began to go up, my lens quality must be upgraded. Maxavenue integrates C-mount or F-Mount lenses with its high resolution industrial camera, both of which are highly durable and accurate. A C-mount lens is a good choice for smaller sensors -20 MP, F-Mounts work great on larger high-resolution sensors. Lens Design Advancements With the introduction of new optical designs, lenses has been calibrated for high-resolution sensors which depicts sharp and distortion-free imaging.
For high resolution industrial camera applications, these features guarantee full suitability for the most difficult tasks and enable fast imaging with clear images. Focusing on resolution, frame rate, sensor types and lens compatibility are critical to a successful performance and accuracy of highly detailed industrial applications.